Don't Risk Failure: 4 Ways To Reduce The Risk Of Coupler Failure
When you're working in an industrial setting, you can't afford to make mistakes with the couplers. Even a slight error with the couplers could cause catastrophic results. Unfortunately, coupler failure is all-to common when care isn't taken during the manufacturing process. Here are four steps you can take to avoid coupler failure.
Choose the Right Couplers for the Project
When it comes to avoid coupler failure, the most important thing you can do is ensure that you choose the right couplers for the project. While couplers can be used for a variety of purposes, they're not a one-size-fits-all industrial part. First, you need to make sure that the coupler you choose fits the design needs for your specific project, including environmental and space concerns. Next, you need to consider dampening. Dampening helps minimize shock and vibration, which can occur pulse loads and power transmission applications.
Have Your Couplers Before You Begin Work
If you want to avoid failure, make sure you have all your couplers on hand before you begin your project. Waiting until you've already begun your project could cause you to choose the wrong ones for the job, which will increase your risk of failure. Not only that, but if you're going to be using a variety of couplers, the extra time will allow to you ensure a means to keep them separated.
Correct Misalignment as Soon as It's Apparent
When you're working with couplers, misalignment can be a common occurrence. However, that doesn't mean that misalignment should be ignored or overlooked. Any type of misalignment can cause serious problems, especially in an industrial setting. To avoid coupler failure, and reduce the risk of serious accidents and injuries, be sure to correct misalignment as soon the problem becomes apparent. Misalignment is easier to adjust when the problem is corrected early on.
Account for Any Amount of Backlash
If you're going to be conducting operations that could result in backlash, it's crucial that you use zero-backlash couplers. Backslash occurs whenever a coupler loses motion during an application – even it's only a momentary loss. Loss of motion caused by backlash can have devastating results, including coupler failure. Zero-backlash couplers prevent the backlash.
Consider the Torque Requirements
When you choose the right coupler for your project, it's crucial that you consider torque requirements. The right couplers will be able to handle normal operational torque, as well as the unexpected torque changes that can occur.
Don't take chances with your couplers. The tips provided here will help you avoid workplace accidents and injuries, and reduce the occurrence of coupler failure.